Services & Capabilities

To Focus On  Customer’s Success Ultimately Leads To Customer Satisfaction

Design & Engineering Solutions

Hardware Design

  • Innovation, idea generation, conceptualization, technology selection, tool development are our expertise.
  • Designed more than 60+ products for various industries till Sep’2020.
  • We ensure Form, fit and functioning of product are design phase.
  • Recent developments: Medical devices, instrumentation products, automotive products.
  • Separate assembly line to validate proto and design phase assemblies.

CAD

  • Our CAD engineers play a vital role in transforming engineering schematics and virtual files into efficient products.
  • DFM & DFT Analysis is our expertise.
  • Our director Mr. Prasad Kulkarni served Class 3 product application industries as design engineer for 10 + years and demonstrated his expertise in CAD and hardware design.

Mechanical Design

  • We have application engineer from mechanical industry to put electronics in to correct box. We have external team of experts to support mechanical design activities.
  • Team is expertise in IP , Safety , Powder coating processes.

Test Bench development & Validation

  • Team is expertise in analog and digital electronics.
  • Since this is a customized service, we always feel this section challenging.
  • We are offering competitive solutions to our client.

Electronic Manufacturing Services

  • State of art facility, competent professional team and 25000 sq.ft of built in expandable plant capacity are out strengths.
  • We are investing on advance technologies, allocating sufficient budget for human development and closely associated with Subject Matter Expertise to get on time consultancy.

SMT Line

Yamaha , Multi SMT Lines with cumulative CPH 90,000 supported by automatic , semiautomatic printer , 7 zone reflow and AOI Machines Placement : 0201 , QFP , BGA

PCBA Quality Standard

IPC610F – Class 2 ,3

Types we worked on

Single , double , multilayer , flex PCB

Process

Clean / No clean , RoHS / Leaded

Post SMT

3 No of EPS & Virtronics Wave soldering machines , Automatic router , PCB Separator

Other Processes

Coating , Potting , Hot plate soldering

Testing / Inspection

AOI , Video Magnification , EOL , Burn In chambers, X Ray

Rework Standard

IPC7721

Rework Expertise

Manual , Hot plate , Hot Air gun

Calibration

Outsourced

Proto Run

Separate Proto line for pilot run

ESD

Qualified lines

Box Build Assembly

  • Experience in Assemblies – Mechanical, Electrical, Electronics, and Electro-mechanical.
  • Dedicated program management team.
  • Strong database of suppliers.
  • Expertise in Job Work and Turnkey projects.

Best Practices incorporate in our processes

5’S , Lean , TPM , DOE , QC Tools

Assembly Capacity & Capabilities With Existing Setup

  • SMD Assembly – Fine Pitch QFP/QFN/BGA components, 0603 size chip components in production.

Present Capacity – 200000 comp./ day Spare Capacity as on today – 50K components

  • BGA Assembly with inspection / X-ray

  • Through-hole Assembly – Separate line for Tin-Lead & ROHS

 Capacity – 1500 PCB’s day Spare capacity as on today – 500 PCB’s per day

  • Mixed Assemblies – SMT + Discrete Double-sided SMT assembly.

  • Electro-Mechanical Assembly – System or Subsystem level assembly and integration of

  • Customized Testing – EOL Testing as per customer requirements to suit the product and applications

EOL Testing:

  • Team of 10 Engineers for testing of customized products.
  • Dedicated EOL test setups for products.
  • DC Power supplies, DMM, Oscilloscope, and Variac available for testing.
  • LCR bridge for Impedance checking.
  • EV Lighting – PCB Level Products.
  • Separate test area for industrial products
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